Unit 2 Option A: Electronic and Microelectronic Control Systems

Chapter: Potential Dividers, Semiconductor Diodes, and Relays

Welcome to this study guide! In electronic control systems, circuits need ways to sense the physical world (like light and temperature), direct the flow of electricity safely, and control powerful devices like motors or heaters using tiny signals. In this chapter, we will break down three essential electronic building blocks: Potential Dividers, Semiconductor Diodes (including LEDs), and Relays. Don't worry if circuit diagrams seem confusing at first—we will take it step by step!

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1. Potential Dividers (Voltage Dividers)

What is a Potential Divider?

A potential divider (often called a voltage divider) is a simple circuit made of two resistors connected in series across a power supply. Its job is to split the total supply voltage (\(V_{supply}\)) into smaller, usable output voltages (\(V_{out}\)).

In sensing systems, potential dividers are crucial. Many sensors change their resistance when the environment changes (e.g., getting darker or hotter). However, electronic process devices like microcontrollers or transistors respond to voltage, not raw resistance. A potential divider solves this by converting a changing resistance into a changing voltage (\(V_{out}\)).

The Key Formulae

There are a few simple mathematical rules you need to know for your exam:

1. Standard Voltage Divider Formula:
To find the voltage dropped across the bottom resistor (\(R_2\)), which is usually our output voltage (\(V_{out}\)):
\(V_{out} = V_{supply} \times \left( \frac{R_2}{R_1 + R_2} \right)\)

2. The Voltage Ratio Rule:
The ratio of the voltages across the two resistors is equal to the ratio of their resistances:
\(\frac{V_1}{V_2} = \frac{R_1}{R_2}\)

3. Supply Voltage Rule:
The sum of the voltages across both resistors always equals the total supply voltage:
\(V_{supply} = V_1 + V_2\)

4. Ohm's Law Foundation:
Remember the fundamental rule of electronics:
\(V = I \times R\)

Input Sensors Used in Potential Dividers

Two main sensors appear in CCEA GCSE potential divider circuits:

1. Light-Dependent Resistor (LDR):

  • Made from cadmium sulphide.
  • Exhibits a negative light coefficient.
  • Bright Light: Resistance decreases (typically drops to several hundred \(\Omega\) or a few \(\text{k}\Omega\)).
  • Darkness: Resistance increases (typically rises to hundreds of \(\text{k}\Omega\) or even \(\text{M}\Omega\)).
  • Memory Trick: LURDLight Up, Resistance Down!

2. Thermistor (NTC):

  • NTC stands for Negative Temperature Coefficient.
  • Higher Temperature (Heat): Resistance decreases.
  • Lower Temperature (Cold): Resistance increases.
  • Memory Trick: TURDTemperature Up, Resistance Down!

Circuit Configurations: Where Do We Place the Sensor?

The position of the sensor in the divider circuit determines how \(V_{out}\) behaves:

Case A: Sensor at the Top (\(R_1\) position)
When environmental intensity increases (more light or more heat), the sensor's resistance falls. Because the top resistance drops, a larger share of the voltage falls across the bottom resistor (\(R_2\)). Therefore, \(V_{out}\) rises as it gets brighter or hotter. This setup is ideal for automatic cooling fans or solar trackers.

Case B: Sensor at the Bottom (\(R_2\) position)
When environmental intensity decreases (it gets darker or colder), the sensor's resistance rises. As its resistance increases, it takes a bigger share of the total voltage. Therefore, \(V_{out}\) rises as it gets darker or colder. This setup is ideal for automatic nightlights or frost alarms.

Calibrating Sensitivity: We often place a variable resistor (potentiometer) in the opposite branch of the sensor. This lets the user adjust the circuit so it triggers at an exact light level or temperature threshold.

Key Takeaway for Potential Dividers

Quick Summary: Potential dividers share voltage across series resistors. The component with the bigger resistance takes the bigger share of the supply voltage!

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2. Semiconductor Diodes and Light-Emitting Diodes (LEDs)

Standard Silicon Diodes

A semiconductor diode is a polarised electronic component that allows current to flow in one direction only.

  • Forward Bias: Current flows easily (switch is effectively closed).
  • Reverse Bias: Current is blocked (switch is open).
  • Forward Voltage Drop: A standard silicon diode requires a threshold voltage of approximately \(0.6\text{ V} - 0.7\text{ V}\) across it before it will turn on and conduct electricity.
  • Terminals: It has two terminals: the Anode (\(+\)) and the Cathode (\(-\)). On a physical diode, the cathode end is marked with a printed stripe or band.

Light-Emitting Diodes (LEDs)

An LED is a special type of diode that gives off light when it is forward-biased.

  • Typical Forward Voltage Drop (\(V_{LED}\)): Approximately \(1.8\text{ V} - 2.2\text{ V}\) (varies depending on the colour of the LED).
  • Typical Operating Current (\(I_{LED}\)): Typically between \(10\text{ mA} - 20\text{ mA}\) (\(0.010\text{ A} - 0.020\text{ A}\)).
  • Protective Current-Limiting Resistor: LEDs are delicate. If you connect an LED directly across a power supply, too much current will surge through it, destroying the component. A series resistor (\(R_{limit}\)) must always be added to protect it.

Calculating the Current-Limiting Resistor:
To find the required resistor value, subtract the LED's forward voltage drop from the supply voltage, then divide by the required LED current:
\(R_{limit} = \frac{V_{supply} - V_{LED}}{I_{LED}}\)

Worked Example: If an LED requires \(2.0\text{ V}\) and \(20\text{ mA}\) (\(0.02\text{ A}\)) from a \(9\text{ V}\) battery:
\(R_{limit} = \frac{9\text{ V} - 2.0\text{ V}}{0.02\text{ A}} = \frac{7.0\text{ V}}{0.02\text{ A}} = 350\ \Omega\)

Protection / Flyback Diodes

When inductive loads (like relay coils or electric motors) are switched off, their magnetic fields collapse almost instantly. This sudden collapse generates a dangerous, high-voltage reverse spike known as back-EMF (electromotive force), which can instantly destroy driver transistors.

To prevent this, a standard silicon diode is connected in reverse parallel directly across the coil:

  • During normal operation, the diode is reverse-biased and does nothing.
  • When the coil turns off, the induced back-EMF forward-biases the diode, providing a safe, closed loop for the collapsing current to circulate and dissipate harmlessly.

Key Takeaway for Diodes

Quick Summary: Diodes act like one-way check valves for current. LEDs need protective series resistors to limit current, and relay coils need reverse-parallel protection diodes to suppress back-EMF spikes.

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3. Relays (Electromechanical Switches)

What is a Relay?

A relay is an electromechanical switch operated by an electromagnet. When a small electric current flows through its internal coil, it creates a magnetic field that pulls a movable contact (the armature) to mechanically open or close separate switch contacts.

Why Use a Relay? (Electrical Isolation)

The primary advantage of a relay is electrical isolation. It allows a low-voltage, low-power control circuit (like a \(5\text{V}\) microcontroller or a \(9\text{V}\) transistor stage) to safely turn on a completely separate high-voltage, high-current circuit (such as a \(24\text{V}\) DC motor or a \(230\text{V}\) AC mains heater) without any direct electrical connection between the two circuits.

Relay Terminals and Switch Types

A standard relay has distinct terminals:

  • Coil Terminals: Connected to the low-voltage control circuit to energise the electromagnet.
  • COM (Common): The moving contact connected to the power supply or load of the output circuit.
  • NO (Normally Open): The contact is disconnected (open) when the coil is unpowered (de-energised). When the coil turns on, the switch closes and turns the load ON.
  • NC (Normally Closed): The contact is connected (closed) when the coil is unpowered (de-energised). When the coil turns on, the switch opens and turns the load OFF.

Common Switch Configurations:

  • SPST: Single-Pole Single-Throw (simple ON/OFF control of one circuit).
  • SPDT: Single-Pole Double-Throw (switches one common contact between NO and NC).
  • DPDT: Double-Pole Double-Throw (two separate SPDT switches controlled by one single coil—useful for reversing motor direction).

Using Relays in Electronic Circuits

Small control integrated circuits (ICs) and logic gates cannot output enough current to drive a relay coil directly. Therefore, a transistor switching stage (such as an NPN bipolar junction transistor with a base resistor) is used to switch the coil current. In circuit designs, a protective diode must always be shown across the relay coil.

Key Takeaway for Relays

Quick Summary: Relays use a small coil current to magnetically flip high-power switch contacts, providing complete electrical isolation between low-power controllers and high-power loads.

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4. Common Exam Mistakes to Avoid

  • Swapping \(R_1\) and \(R_2\) in the Divider Formula: Always ensure the resistor whose voltage you want to calculate is the one in the numerator (\(R_2\) on top for \(V_{out}\) across the bottom component).
  • Confusing NTC Behaviour: Remember that GCSE thermistors are NTC—their resistance drops when heated. They do not increase in resistance with heat!
  • Incorrect Diode Orientation: Make sure the protection diode across a relay coil is pointing in reverse bias relative to the normal supply voltage (cathode to the positive supply rail). Connecting it forward-biased creates a short circuit!
  • Forgetting \(V_{LED}\) in Resistor Calculations: When calculating an LED limiting resistor, do not just do \(R = \frac{V_{supply}}{I}\). You must subtract the LED drop first: \(R = \frac{V_{supply} - V_{LED}}{I}\).
  • Incomplete Relay Explanations: If asked why a relay is used, do not just say "to turn on a motor." Always mention electrical isolation between low-power control circuits and high-power operating circuits.
  • Mixing up NO and NC Contacts: Double-check your resting states. Normally Open (NO) is disconnected at rest; Normally Closed (NC) is connected at rest.