AQA A Level · Design and Technology: Product Design 7552

Enhancement of materials: Practice Questions

5 multiple-choice questions marked as you go, and 3 written questions with worked solutions. All on Enhancement of materials.

8 questions19 marksFree, no account
Question 1
1 mark

A manufacturer is producing a batch of outdoor garden furniture made from a specific softwood. Which of the following enhancement methods would be most effective for ensuring the timber resists fungal attack and decay when in constant contact with the ground?

Question 2
1 mark

In the heat treatment of a high-carbon steel tool, the material is heated to a critical temperature and then rapidly quenched. Why must the material then undergo tempering?

Question 3
1 mark

A designer is developing a specialized medical casing that must be biodegradable but also requires specific mechanical stiffness. They are considering Polyactide (PLA). Which enhancement or characteristic of PLA would be a critical limitation if the product were exposed to temperatures exceeding \(60^{\circ}C\)?

Question 4
1 mark

In the enhancement of metals, what is the primary purpose of the tempering process after a steel component has been hardened?

Question 5
1 mark

A structural component in a marine environment requires case hardening. Which of the following best describes the material requirement and the resulting enhancement?

Question 6
4 marks

Compare the use of case hardening and hardening and tempering in terms of the resulting material properties of a low carbon steel component.

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Question 7
5 marks

Explain how the addition of UV stabilisers enhances the performance and longevity of a polymer-based product intended for permanent outdoor use, such as garden furniture.

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Question 8
5 marks

A high-performance mountain bike frame is being designed for professional racing. The designer has opted for 6061-T6 Duralumin (an aluminium alloy) for the main tubes.

(a) Justify the choice of a non-ferrous alloy like Duralumin over low carbon steel, with reference to two specific mechanical properties.
(b) The frame undergoes a heat treatment process to reach the 'T6' temper. Explain the hardening and tempering process and how it modifies the internal structure of the metal to improve performance.

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